沼气发电机对沼气的要求
沼气发电机对沼气的要求需满足稳定燃烧、设备安全及高效运行,指标如下:
The biogas generator requires stable combustion, equipment safety, and efficient operation of biogas, with the following core indicators:
一、成分要求
1、 Ingredient requirements
甲烷浓度:需≥50%(理想值 55-65%),每降低 1% 发电量减少约 2%,可通过在线红外检测仪实时监测
Methane concentration: It needs to be ≥ 50% (ideal value 55-65%), and for every 1% decrease in power generation, the reduction is about 2%, which can be monitored in real time by an online infrared detector
二氧化碳含量:≤45%,过高会降低热值,需通过气水分离装置优化
Carbon dioxide content: ≤ 45%. If it is too high, it will reduce the calorific value and needs to be optimized through a gas water separation device
硫化氢浓度:≤20ppm(非耐硫机型需≤5ppm),超过 50ppm 将加速发动机腐蚀,建议采用生物脱硫 + 干法脱硫组合工艺
Hydrogen sulfide concentration: ≤ 20ppm (≤ 5ppm for non sulfur resistant models), exceeding 50ppm will accelerate engine corrosion. It is recommended to use a combination of biological desulfurization and dry desulfurization process
二、杂质控制
2、 Impurity control
水分:露点温度≤-10℃(环境温度 25℃时),可通过冷干机 + 硅胶吸附双重脱水
Moisture: Dew point temperature ≤ -10 ℃ (at ambient temperature of 25 ℃), can be dehydrated through double dehydration using a refrigerated dryer and silica gel adsorption
硅氧烷:≤5mg/m?,超过 10mg/m³ 将导致火花塞积碳,需配置活性炭吸附塔
Siloxanes: ≤ 5mg/m?, Exceeding 10mg/m ³ will result in carbon buildup on spark plugs, requiring the installation of an activated carbon adsorption tower
焦油:≤50mg/m?(燃气轮机需≤10mg/m³),可采用电捕焦油器 + 陶瓷滤芯过滤
Tar: ≤ 50mg/m? (Gas turbine requires ≤ 10mg/m ³), electric tar catcher+ceramic filter can be used for filtration
三、运行参数
3、 Operating parameters
供气压力:需稳定在 3-10kPa(根据机型调整),波动超过 ±1kPa 会影响燃烧效率,建议配置稳压罐
Gas supply pressure: It needs to be stable at 3-10kPa (adjusted according to the model). Fluctuations exceeding ± 1kPa will affect combustion efficiency. It is recommended to install a stabilizing tank
进气温度:≤40℃,高温环境需增加空冷器,避免爆震风险
Intake temperature: ≤ 40 ℃. In high-temperature environments, an air cooler needs to be added to avoid the risk of detonation
粉尘粒径:≤5μm,需配置精度 0.1μm 的三级过滤系统
Dust particle size: ≤ 5 μ m, requiring a three-stage filtration system with an accuracy of 0.1 μ m
四、预处理要求
4、 Preprocessing requirements
脱硫装置:采用氧化铁脱硫剂(穿透硫容≥30%),每 2000 小时需再生或更换
Desulfurization device: using iron oxide desulfurizer (with a sulfur penetration capacity of ≥ 30%), which needs to be regenerated or replaced every 2000 hours
脱水系统:配置自动排水阀,排水频率根据产气湿度调整(建议每小时排水 1-2 次)
Dehydration system: equipped with an automatic drainage valve, the drainage frequency is adjusted according to the humidity of the produced gas (it is recommended to drain 1-2 times per hour)
过滤精度:采用烧结金属滤芯,压差超过 0.1MPa 时需反吹清洗
Filtration accuracy: sintered metal filter element is used, and when the pressure difference exceeds 0.1MPa, it needs to be backwashed for cleaning
五、监测与维护
5、 Monitoring and maintenance
在线监测:安装沼气成分分析仪(如 ABB AO2020),实时监控甲烷、硫化氢、压力等参数
Online monitoring: Install a biogas composition analyzer (such as ABB AO2020) to monitor real-time parameters such as methane, hydrogen sulfide, and pressure
定期检测:每月送样检测硅氧烷、焦油含量,每季度校验热值仪
Regular testing: monthly sample testing for siloxane and tar content, quarterly verification of calorimeter
应急处理:当硫化氢超标时自动切换备用脱硫塔,水分超标时启动旁路干燥
Emergency response: Automatically switch to the backup desulfurization tower when hydrogen sulfide exceeds the standard, and start the bypass drying when moisture exceeds the standard
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